In this case, a 25 lb (11 kg) repulpable bag is being added to the truck
mixer. These bags are intended to be added directly to a central or truck
mixer without opening. The bags are designed to disintegrate through a
combination of wetting and grinding the paper during concrete mixing.
The Silica Fume Association is aware of several instances in which the bags
have failed to disintegrate as intended. The result is the appearance of
fragments of paper in the surface of the concrete. This problem seems to be
particularly persistent during construction of flatwork such as bridge
decks. We believe that the problem is caused by inadequate wetting and
grinding of the paper during concrete mixing. The problem is particularly
evident in concrete mixtures that have a very low water-cementitious
materials ratio, that contain a small maximum sized coarse aggregate such as
« inch (13 mm), or that contain rounded aggregates. Pan-type concrete
mixers are also very prone to problems with these bags.
The remedy for this situation is really very straight forward: if you have
any doubts about the performance of the bags, conduct testing to determine
whether the bags will deteriorate under the conditions and materials that
will be used on your project. Testing should follow these steps:
Make concrete using project materials and project mixers (for truck-mixed concrete, test all trucks to be used)
Simulate haul time that will be expected
Discharge the concrete and look for paper fragments
If fragments are seen or if there is any question of performance, DO NOT add
the bags directly. Instead, simply empty the bags into your mixer.
The Silica Fume Association
38860 Sierra Lane, Lovettsville, VA 20180
Tel: 540.257.4224 Fax: 540.822.9456